There comes a moment in every DIY-er’s life, no matter how sure of their abilities or cavalier they’ve been in the past, when they spit out a project idea in a fit of over-confidence. They then spend every second until its completion shitting their pants over whether they had been fools, anticipating the moment when the crushing wave of reality would swiftly render them and their undertaking a failure. Not that this happened to me or anything.
One of the first things Daniel Vosovic (read more about this here) wanted to address in his studio was this wall. He wanted tons of storage space for all the fun accoutrements that come along with a growing company and a nice place for the interns to work and prosper.
This wall is about 17 feet long. It is also 10 feet high. It is huge. It is brick.
Daniel had mentioned loving the industrial-ish feeling of the pipe and wood bookshelf I made for my bedroom. Having only built a teensy little wall-mounted version of the ridiculously awesome and legendary Ace Hotel-inspired shelves that Morgan made at The Brick House, I might have been undermining my better judgment when I pompously suggested that we do something like that here. Except bigger. Lots bigger. Oh, and we had about three weeks to design and build the whole thing.
I thought it could be done in a weekend. I was wrong. I am obviously not right in the head.
But we did it. Oh, did we ever feel manly. Weighing in at a mammoth 15.5 feet long by 9 feet high, this shit ain’t playing around. Here, let me tell you about our struggles.
First we had to buy all of our 1/2″ black pipe. Because I designed the unit around the different functions Daniel and I had discussed, we needed pretty specific lengths of pipe for everything to come together correctly. I thought this would be easy, seeing as Home Depot sells a nice selection of pre-cut pipe (they call them “nipples,” but I refuse to) and can cut and thread pipes to size as if by magic upon request.
Of course I was wrong about this, because Home Depot stores in NYC are ten kinds of useless. Turns out that while other parts of the country might be more privileged, Home Depot in good old New York can’t cut a pipe for you. They can’t cut a piece of wood for you. They can’t tell you where to find anything or help you in any way. They are evil hellholes.
After calling about 30 different hardware and plumbing supply places, I finally found a shop in Brooklyn that was willing and able to cut pipes. It was called TMB plumbing. It was charmingly sketchy and the employees were endearingly frightening, but they did the job.
After washing all the pipes down in some soapy water, we went about spray painting them on the roof like a bunch of rowdy rebellious teenagers except with less vandalism. Ignore those lights, they’re for something else. We used matte black Rustoleum, about three cans all told.
Next we got all of the wood cut and delivered by Prince Lumber. Even though I had drawn the thing so many times and checked and rechecked the measurements, a continuous 11-foot board of pine is still terrifying when you’re actually faced with it and compelled to think about suspending it eight feet in the air on top of something you built.
We decided to go with 1.25″ thick x 12″ wide boards, which keeps the whole thing looking and feeling pretty substantial since the thicker boards allow the shelves to span for longer distances without bowing.
Since the shelves are knotty pine and the desktop is made of Canadian birch plywood (the lumber yard didn’t have pine in wide enough boards for a desktop), it took some fiddling to get the stains to match. Eventually it was decided that all the pipe would be stained in Minwax “Dark Walnut” and the birch ply would be a mix of “Dark Walnut” and “Yellow Pine.”
Even with 2-3 people, staining all that wood took several days and a generous helping of boredom. Here, Daniel presides over our setup and clutches the playbill of How to Succeed in Business Without Really Trying, wistfully recalling Daniel Radcliffe’s performance.
After we’d done all of the prep work of sourcing the pipe and wood, spray painting, sanding, staining, and pre-drilling all the holes, the actual construction really only took a couple hours and the helpful hands of four people. Here, Daniel double-checks measurements while his lovely and incessantly-harrassed interns provide physical and emotional support.
A good time was had by all. The top of the unit is attached to the wall with some super heavy duty metal masonry anchors and screws. It’s not going anywhere, don’t worry. But still knock on wood for me, cool?
The whole thing ended up taking about three weeks and many many hours. But it’s kind of awesome, am I right? Check out that floating 7 feet of desktop! The back of the desk is held on with short pipes and endcaps, keeping it from tipping forward, and it’s supported underneath by a couple of 14″ cheap wall brackets in the middle that keep it from bowing. Intern workspace, check!
What’s that, you say? Cute industrial drawers that hold a bunch of magical fashion-building supplies? Daniel picked these up for a song at a flea market right before we built this thing, so the width of the central section of the unit was dictated by fitting these snuggly into it. All custom n’ stuff.
The left side of the unit was all about creating a manageable storage situation for bolts of fabric, so the shelves are more narrowly spaced and exactly 60″ long (the length of the longest bolts). In case, er, you couldn’t see that.
There she is. Take it in.
In other news, I’ve finished my sophomore year of college! Huzzah! Posting on the ole bloggity can now resume to a more frequent rate. Thank you for your patience and distressed comments and emails over the last few weeks regarding whether or not I had died. Your concern flatters me more than I should probably admit.
By the way, new featured blogs in the sidebar! They’re super cool this time around, I swear, so you’d better go check them out.